Test stands · Thrust structure · Run tanks · Feed lines

From the load cells to the anchor bolts: we make the bolting.

Thrust adapter and load cell bolts, structural and anchor bolts, manway and feed line flange studs and nuts, valve bonnet studs and U-bolts, made in Houston to your drawings and specifications.

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    Innovation Fasteners · test stands

    An engine test stand, taken apart to show what we make

    A generic vertical-firing engine test stand: a four-column steel stand 35 feet to the top of steel on a concrete foundation, an engine hanging from a thrust adapter under three load cells, two vacuum-jacketed run tanks feeding it through NPS 6 Class 900 lines, and a flame deflector with deluge water below. It comes apart the way a crew would do it: the feed line flange nuts spin off, the run valves come out and the lines clear the engine, the engine lowers off the thrust adapter, the load cells and flexures unbolt, the tank manways open, the thrust girders and column splices unbolt, and the stand lifts off its anchor bolts. The bolting we make is in colour. Press Solid view for a steel model, or Cutaway to see the run tank wall inside its vacuum jacket, a feed line joint and valve in section, and the thrust adapter.

    In colour · parts Innovation Fasteners makes

    What's highlighted, and where it goes

    Thrust train

    Thrust adapter to engine bolts

    Bolt the engine's mounting flange to the bottom ring of the thrust adapter: twelve bolts with nuts and washers (typical; the interface drawing governs).

    Load cell & flexure bolts

    Rings of studs and nuts joining platen, flexure, load cell, flexure and thrust adapter in each of three stacks (eight per joint, typical).

    Thrust structure bolts

    Hold the thrust takeout girders up under the stand's cross girders: sixteen heavy structural bolts, ASTM F3125 Grade A490 typical.

    Stand structure

    Column splice bolts

    Through the splice plates on both flanges of each column: sixteen bolts per column, ASTM F3125 Grade A325 typical, with F436 washers.

    Anchor bolts, nuts & washers

    Cast into the foundation, up through the column base plates and run tank base rings, with a washer and heavy hex nut on each. ASTM F1554 typical.

    Run tanks

    Manway studs & nuts

    Twenty 1-5/8 in. studs on a 24-1/4 in. bolt circle clamp the blind cover on each tank's NPS 16 manway (ASME B16.5 Class 900), each with two heavy hex nuts.

    Tank nozzle studs & nuts

    Eight 7/8 in. studs on each NPS 3 Class 900 pressurising and vent nozzle.

    Feed lines

    Feed line flange studs & nuts

    Twelve 1-1/8 in. studs on a 12-1/2 in. bolt circle at every NPS 6 Class 900 joint (ASME B16.5): tank outlet, both sides of the run valve and the engine inlet. Low-temperature bolting such as ASTM A320 L7 or B8 is typical for cold service.

    Valve bonnet studs & nuts

    Clamp the bonnet, stem and actuator onto each run valve body: twelve studs per valve, typical.

    Pipe support U-bolts

    Hold each feed line down on its supports, with nuts under the support plate.

    Flame deflector

    Deluge flange studs & nuts

    Eight 3/4 in. studs on each NPS 8 Class 150 joint between the water risers and the deluge header.

    Test stand bolting to your drawing and specification. Send us your drawings and material spec.

    Request a quote832-446-3442

    A generic test stand, not any site's, company's or programme's design, drawn from public information only. The feed line, manway, nozzle and deluge flanges, their studs and gaskets follow ASME B16.5 and B16.20; the stand steelwork, thrust takeout structure, load cells, flexures, thrust adapter, engine shape, run tanks, valves, pipe supports, flame deflector and foundation are illustrative, typical proportions, and every other bolt count, size and material grade is typical. Your drawings govern. We manufacture to your drawings and specifications.

    Flanged joints are drawn to ASME B16.5 (Class 900 feed line, manway and nozzle flanges and stud bolts; Class 150 deluge flanges), ASME B16.20 (spiral-wound gaskets), ASME B16.10 (valve face-to-face length) and ASME B36.10 (pipe); the general arrangement follows public NASA descriptions of engine test stands.

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